Supply Chain Provider Achieves 127% Increase in Efficiency with AI

An aerospace supply chain provider tackled manual inefficiencies, limited traceability, and disruptions with AI-powered warehouse automation. This resulted in a 127% efficiency boost, 78% faster order picking, and streamlined operations.

Client:

Farsound Aviation has become a leading provider of supply chain and logistics solutions for the global aerospace industry. They seamlessly deliver parts from a vast network of suppliers directly to production lines, serving not only top aero engine MRO organizations but also clients in defense, marine, and petrochemical sectors.

Problem Statement:

● Facility relocation demanded a seamless transition and adaptation.
● Maintaining quality was crucial to meet aerospace standards and customer expectations.
● Labor shortages impacted productivity and operational efficiency.
● Limited traceability hindered process optimization and issue identification.
● Warehouse optimization was essential to minimize waste, errors, and fulfillment time.
● Supply chain disruptions required proactive measures to ensure timely deliveries

Results:

☑️ 127% increase in consolidation efficiency: AI-powered picking methods significantly surpassed traditional manual processes.
☑️ 78% reduction in order picking time: Faster fulfillment enhanced customer satisfaction and reduced costs.
☑️ Streamlined processes, reduced errors, and optimized inventory management: Improved financial performance and cost savings.

AI Solution:

In response to these challenges, Farsound Aviation turned to AI-powered warehouse automation and robotics to transform their operations. They partnered with Autrix, a leading provider of AI-driven supply chain solutions, to implement a comprehensive solution that addressed their specific needs.

AI-Powered Warehouse Solution:
The AI-powered warehouse solution deployed by Farsound Aviation encompassed a range of advanced technologies, including:
● Hikrobot AMRs (Autonomous Mobile Robots): 10 Hikrobot AMRs, capable of moving at speeds of up to 2 m/s with a payload of up to 1,000 kg, automated tasks such as material transport and order picking.
● Bespoke Racks: 650 bespoke racks, designed to accommodate the diverse range of parts stocked by Farsound Aviation, optimized storage and organization.
● Free Bins: 32,000 free bins provided additional storage capacity and flexibility to handle fluctuating inventory levels.
● Pick-to-Light Workstations: Eight pick-to-light workstations, equipped with intuitive software, streamlined order picking processes and ensured complete traceability.

The implementation of the AI-powered warehouse solution was strategically timed to coincide with Farsound Aviation’s warehouse relocation. Autrix’s flexibility and support proved invaluable during this transition, ensuring a smooth and successful implementation.

References:

1. Sky’s the Limit, with 78% Faster Picking Times with Warehouse Automation

Industry: Aviation Industry
Vendor: Autrix

Client: Farsound Aviation